AMERICAN CASTING EQUIPMENT

.44 Magnum & .44 Special Bullet Casting Guide

The .44 Magnum is arguably the cartridge most closely associated with cast bullet shooting. Elmer Keith developed the original Keith bullet design specifically for large-bore revolvers, and the .44 Magnum was conceived with heavy cast bullets in mind. Today it remains a favorite for hunters, outdoorsmen, and serious handgun shooters who cast their own ammunition.

.430"
Standard Diameter
200–320
Common Grain Weights
~$0.05
Cost Per Cast Bullet

The Keith Bullet Legacy

Elmer Keith's semi-wadcutter design — with its wide, flat meplat, sharp shoulder, and deep grease groove — was designed for exactly this caliber. The 250 grain Keith SWC at 1,200–1,400 fps is still considered one of the most effective cast handgun hunting loads ever developed. If you cast .44 Magnum, the Keith SWC should be your first mold.

Bullet Weights and Applications

WeightProfileBest Use
200 grainSWC, RNFP.44 Special target, light .44 Mag loads
240 grainSWC, Round NoseAll-purpose .44 Magnum load
250 grainKeith SWCClassic hunting and defense load
300 grainFlat Point, Wide Flat NoseHeavy hunting, bear defense
320 grainWide Flat NoseMaximum weight hunting loads

Alloy Selection for .44 Magnum

The .44 Magnum pushes cast bullets to 1,200–1,600 fps in standard loads — requiring harder alloys than most pistol cartridges:

For .44 Special: The lower pressure of .44 Special means you can use softer alloys and still get excellent results. Wheel weight alloy at standard .44 Special velocities (700–900 fps) works perfectly and produces excellent accuracy.

Hunting with Cast .44 Magnum Bullets

The .44 Magnum with heavy cast bullets is a proven hunting round for deer, hogs, and black bear at handgun ranges. A hard-cast 300 grain flat-point at 1,300 fps delivers outstanding penetration — often superior to jacketed hollow points for heavy game where deep penetration matters more than expansion. Many experienced handgun hunters prefer hard cast bullets over jacketed for exactly this reason.

Cast More .44 Magnum Bullets

The M2R Automatic Casting Machine handles .44 Magnum and large-bore calibers efficiently. Consistent output, proven quality.

View the M2R Machine

Frequently Asked Questions

What diameter should I size .44 Magnum bullets?

Most .44 Magnum revolvers have groove diameters of .429"–.431". Start at .430" and slug your barrel to verify. Sizing .001" over groove diameter is the standard recommendation.

Can I use the same bullet in .44 Special and .44 Magnum?

Yes — they use identical bullet diameters. Use lighter powder charges for .44 Special and heavier charges for .44 Magnum with the same cast bullet.

What's the maximum velocity for cast bullets in .44 Magnum?

With hard alloy (Lyman #2 or harder) and proper sizing, 1,400–1,500 fps is achievable without excessive leading. Beyond that, leading increases significantly. Some shooters push harder with heat-treated alloys and report acceptable results at 1,600+ fps.