AMERICAN CASTING EQUIPMENT

10mm Auto & .40 S&W Bullet Casting Guide

The 10mm Auto and .40 S&W share the same .400" bullet diameter, making them natural companions for the cast bullet caster. The 10mm is a high-pressure, high-velocity round demanding harder alloys; the .40 S&W runs at more moderate pressure and is easier to manage. Both are popular with semi-auto pistol shooters and benefit enormously from cast bullet economics given their relatively high round counts.

.401"
Standard Diameter
155–200
Common Grain Weights
~$0.03
Cost Per Cast Bullet

10mm vs. .40 S&W: Key Differences for Casters

The .40 S&W was developed as a shortened 10mm that fits in 9mm-sized pistol frames. Both use .400"–.401" diameter bullets, so the same molds and sizing dies work for both. The difference is pressure: full-power 10mm loads run around 37,500 PSI while .40 S&W runs around 35,000 PSI. Both require harder alloys than 9mm or .45 ACP.

Bullet Weights and Profiles

WeightProfileBest Use
155 grainTruncated Cone, RNFPHigh-velocity .40 S&W and 10mm loads
165 grainFlat Point, TCMid-weight all-purpose load
175 grainSemi-Wadcutter, FPCompetition 10mm, hunting
180 grainRound Nose, Flat PointStandard weight, most versatile
200 grainWide Flat Nose, SWCHeavy 10mm hunting loads

Alloy Requirements

Both cartridges operate at pressures and velocities that demand harder alloys than most handgun cartridges:

10mm for hunting: The 10mm with a 200 grain hard-cast wide flat nose bullet at 1,200+ fps is a legitimate deer and hog hunting load. Hard-cast bullets at these velocities provide excellent penetration. Size carefully and use a quality hunting lube.

High-Volume 10mm / .40 S&W Casting

The M2R Automatic Casting Machine handles both calibers at production rates. Consistent hardness and sizing for demanding semi-auto cartridges.

View the M2R Machine

Frequently Asked Questions

Can I use .40 S&W bullets in 10mm?

Yes — same diameter, same molds. Just load them to 10mm pressures and velocities with appropriate powder charges. Use a harder alloy when loading to full 10mm power.

What size should I cast 10mm/.40 S&W bullets?

Most barrels shoot best at .401". Some tight barrels prefer .400". Slug your barrel and size .001" over groove diameter as a starting point.